Komal Mill Overview

Komal texfab holds a position of the Indians one of the leading organisation with vertical setup of knitting, dyeing & printing, right from its inception in year 1981. Our legacy based on ingenuity, vitality & authenticity leads to celebrate progressive and independent thinking. This all together help us to go ahead for forward integration from garmenting to exports.

We had a very humble & modest beginning as just a printing unit, some 30 years ago. But our aim had always been very clear, to give our customers the best quality & best services, maintain the highest level of integrity in the business.

Knitting

Tons Per Day

Per monthly

Per yearly

Printing

Tons Per Day

Per monthly

Per yearly

Dyeing

Tons Per Day

Per monthly

Per yearly

Finished

Tons Per Day

Per monthly

Per yearly

Total capacity

Tons Per Day

Per monthly

Per yearly

Utility

Steam boiler with ESP ( 1 Thermax )( india)

Oil boiler (1 thermax ) (India)

Water ( Softing plant / RO plant )

Efluent Treatment plant ( Thermax india)

Electricity From ( Torrent power)

Process

1: Knitting

2: Mercerizing

3: Scouring & Dyeing

4: Padding & Squeezing

5: Drying

6: Gumming & Slitting

7: Printing

8: Steam Ageing & Dyeing

9: Print Washing

10: Compaction

11: inishing

12: Lab/ QA testing

13: Scouring & Dyeing

14: Inspection

Knitting Process

Knitting Process

We have an Expertise in manufacturing, Single Jersey, Rib, Interlock in variety of blends.
i.e. 100% Organic Cotton, Bamboo Cotton, Combed Cotton, Viscose, Viscose/Lycra, Cotton/Lycra, Polyester/Cotton, etc..

Capacity: 10 Tons Per day

Total Machines: 45 Nos.
Pilotelli, Fukuhama {Tubular & Open-width Machines}

Mercerizing & Dyeing (Soft-flow)

Mercerizing & Dyeing (Soft-flow)

MCS ~ Tubular Mercerizing Machine.

Soft-flow ~ 27 Machines. {Make ~ ‘Brazzoli’ & others}

A. 50kg ~ 6 Nos.
B. 150kg ~ 6 Nos.
C. 250kg ~ 1 Nos.
D. 300kg ~ 3 Nos.
E. 350kg ~ 1 Nos.
F. 400kg ~ 3 Nos.
G. 600 ~ 3 Nos.
H. 1000 ~ 4 Nos.

Capacity: 25 Tons Per day

Baby Soft-flow ~ 4 Sampling Machines: 1kg, 5kg, 15kg, 25kg

Squeezing & Relax Drying

Squeezing

Squeezing & Relax Drying

Relax Dryers

A. Heliot ~ 1 Nos. (3 Pass, 3 Chamber Gas-fired) (Capacity: 3 Tube, 12 Ton/day)
B. Heliot ~ 1 Nos. (3 Pass, 3 Chamber Gas-fired) (Capacity: 2 Tube, 9 Ton/day)
C. Santex ~ 1 Nos. (Oil-fired, three pass) (Capacity: 6 Ton/day)
D. Bianco Tubular Padding ~ 2 M/c
E. Bianco Slitter with Open width Padding ~ 3 M/c

Rotary Roll Exposing Machines

Rotary-Roll

Rotary Roll Exposing Machines

A. CHT exposing machine {Rotary} ~ 1 Nos.
B. CHT exposing machine {Flat-bed} ~ 1 Nos.
C. KET uvi-laser exposing machine ~ 2 Nos.

Rotary-Printing

Rotary

Rotary-Printing

We are highly proficient in Printing of Procion(Reactive), Pigment, Discharge, Disperse, Burn-out etc.

Machines: 6 Nos. (Incl. ‘Stormac Pegasus OR3’ (12 Colors, Multi-Head, Multi-Repeat (642, 820, 914mm)))

Capacity: 750 Tons Per month

Printing of all types of Fabrics
Single Jersey, SJ/Lycra, Interlock, Pique, 1x1Rib, Fleece, French Terry, Velour, Mélange, Mercerized, Cotton/Lycra, Cotton/Denier, Cotton/Spandex, Waffle, Modal/Viscose, Cotton Voil, Silk, Slub and many more

Compaction / Color Fixing..

Compaction

Compaction / Color Fixing & Print Washing Machine and Stenter

Open Width Compacting Machines
A. santax ~ 1 Nos.
Capacity: ~ >12 Tons Per day
B. Spertto remer ~ 1 Nos.
Capacity: ~ >10 Tons Per day

Tubular Compactor
Ferraro ~ 1 Nos.
Capacity: ~ >5 Tons Per day

Color Fixing
High temperature loop steamer machine 5 nos.

Print Washing
1. ARIOLI (Uniwash 200), a color fixing & print washing machine from Italy.
Capacity: 10 Tons Per day

2. Delphin Bruckner 14 rope washing machine

Stenter Machine
1) 5 Chambers of 72” width with Padding Mangle & Bianco weft straightener.
2) Montex 8 chamber fully automatic straightner for heat setting with mahlo Italy weft straightner

Finishing– Stenter machine

Stenter machine

Finishing– Stenter machine

1. 5 Chambers of 72” width with Padding Mangle & Bianco weft straightener

2. Montex 8 chamber fully automatic straightner for heat setting with mahlo Italy weft straightner

Laboratory

Labotary

laboratory

Sando lab dying machine ( 2 machine) ( co power(korea)
Auto colour dispensing machine (1 machine) ( co power )( korea)
Specto photometer ( 1 machine)( gretegmacbeth ( England )
Light box ( 2 machine)( 1 gretegmacbeth, 1 veriwid ( England)

Physical and chemical testing equipments

Inspection

inspection

Our Happy Clients

Partners We Work With